Transformers Castings

In search of something to test out casting technology on, and not having a CNC machine to churn out foam marine-suit parts yet, we settled on Transformers logos.

pre-finishing, ~1 hour after melt.

First up was the Decepticons’. It was coated with an investment made of clay slurry to try to preserve the surface finish of the foam.

Decepticon logo, in cast aluminum.

It turned out alright, if a bit porous.

Autobots, in pink foam.

Next was the Autobots’.

Autobots logo, in cast aluminum.

When this came steaming out of the sand, encrusted with burnt motor oil, it looked and smelled like grim interstellar war.

Decepticon buckle, cast aluminum.

After a bit we got that down pat, so we shrunk it a bit, to belt buckle size..

Decepticon buckle back

And we also embedded stainless wire into it, to facilitate making it into a wearable belt.

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